About Shop Floor Digitization
The Client
One of the world’s leading four-wheeler manufacturers.
Asset Condition Monitoring
The Challenge
The Challenge
The Challenge
- The primary concerns of clients include minimizing downtime, maintaining the health of assets, minimizing wear and tear, and avoiding unusual operating force that could result in quality flaws.
Benefits
The Challenge
The Challenge
- Machine uptime increased up to 10%.
- Condition based maintenance reduce maintenance cost by 20%.
Asset Covered
Asset Covered
Asset Covered
- CNC Machines.
- Compressor.
- Hydraulics Pump.
Machine Data
Asset Covered
Asset Covered
- Available Time, Run Time, Idle Time, Down Time, AUTO / MDI / JOG, Running Job, Spindle Speed, Load, Alarm Time & Type, Operator Log.
- Energy Parameter - Voltage -P-P / P-N, Amps - R Y B, KW, KWH, PF, KVA - Real Time Basis.
- Vibration - FFT & Magnitude and Force.