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      • Cold Storage Monitoring
      • Utility Monitoring System
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      • Andon System
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    • Data Logger IIoT 4.0
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RDL

RDLRDLRDL
  • Home
  • IoT Products
    • Data Logger
    • IoT & Automation
    • HMI
    • LF & UHF RFID
    • IoT CoE
  • IoT Solutions
    • Shop Floor AI 4.0
    • Energy Management System
    • Condition Monitoring
    • Cold Storage Monitoring
    • Utility Monitoring System
    • Grounding & ESD Safety
    • Andon System
  • LiFi
    • R-LiFi
  • Services
    • PCB Design Services
    • Hardware Design Services
    • Software Design Services
    • Keypad Design Services
    • Prototype Design Services
    • Enclosure design Services
    • HMI Design Services
    • EMS Services
    • OEM ODM
  • Shop
  • About Us
  • Contact Us
  • Data Logger IIoT 4.0
  • Cloud PLC 4.0
  • Indino 4.0
  • News

InsightsX - Shop Floor AI 4.0

Industry 4.O - Optimizing Productivity

 Many manufacturers find it hard to identify those specific losses that contribute to low machine productivity as they are difficult to identify,     record  , and  analyze,  so  manufacturers  are  looking for  digitize   day-to-day manufacturing processes & support in making  the move toward smart factory transformation.Shop Floor AI 4.0 solution integrates multiple technologies in a layered architecture supporting IoT devices,secure networking and Intelligent Applications that allow to achieve overall equipment effectiveness and improve the shop floor visibility & performance 



Digitally Transform your Shop Floor

  • Unlock Hidden Production Capacity
  • Minimize Unplanned Down time 
  • Shorten Production Lead Time 
  • Reduce Product Defect 
  • Increase Machine Availability

Start Your Shop Floor AI 4.0 Journey Today!

Data Acquisition

Digitize & Visualization

Digitize & Visualization

 Data acquisition (DAQ), data logging  and controlling the  operational status of facilities such as on/off status, pressure and  temperature,Vibration , Energy  ,IoT & communication gateway for latest PLC and  legacy systems goes through the OEE edge into one single platform.  


Digitize & Visualization

Digitize & Visualization

Digitize & Visualization

 Provide insight into prevailing conditions on the Production Floor. Ingests and process data from multiple sensors to deliver actionable intelligent reports .  Enable management of large work force with minimal Technical expertise.  


Analyze & Transform

Digitize & Visualization

Analyze & Transform

Shop Floor AI 4.0 defines a new way of transforming  factories into  smart / intelligent  factories for efficient and easy remote monitoring of machines and its processes  . Enabled with Preventive Analytics using Machine Learning reduces downtime and improves efficiency . 

Shop Floor AI 4.0 Solution

Production Monitoring System

  • Real time visibility Resources – Machine, Human.
  • Maximized asset utilization & Production capacity
  • Achieve higher productivity and utilization .
  • Production KPI  & Alerts shown on TV dashboards.

Overall Equipment Effectiveness - OEE

  • Availability, Performance and Quality 
  • Improves machine availability 
  • Optimize production efficiency 
  • Predictive analytics reduce down time
  • Error Trend Analysis
  • MTTR & MTBF


Utility Consumption Monitoring

  • Energy Consumption Overview 
  • Machine Utilization and Energy Efficiency
  • Reduce energy cost  
  • Real Energy consumption is shown on TV / Digital display  dashboards.

Preventive Maintenance

  •  Automate preventive maintenance
  • Condition based maintenance
  • Predictive based maintenance 
  • Schedule / Approve  maintenance activity
  • Real time condition and predictive based Service Alert 
  • Smart shop floor health indication
  • Maintenance activity is shown on TV / Digital display  dashboards

Access Anytime Anywhere

  • Consolidated view and reports of the operations across multiple devices .
  • Existing ERP Integration.
  • Authorized Mobile Devices.
  • Secure HMI Dashboards.

Smart Factory Digitization & Efficiency

Shop Floor AI 4.o Supporting Product

RDL OEE Server

  • Rack Server
  • Intel Xeon Bronze 3204 (2nd Gen.,1.92GHz,6Core) Processor 
  • 16GB RAM, Open Bay.
  • 2TB 7.2K RPM 12Gbps Hot Swap NLSAS HDD 
  • MS Windows 2019 Server Std (Zero CAL) (64 bit) (16 core) OEM DVD / Linux

Edge Gateway

  • Intel Core i3 | 4020y
  • 4 GB DDR3 RAM
  • 120 GB SSD storage
  • 1 Gbps Ethernet + Built-in Wifi
  • Modbus TCP / RTU

HMI

  • Multi Touch Capacitive Touch screen HMI
  • 17 / 18 inch HDMI Display 
  • Intel J1800 Celeron Dual core
  • 4 GB DDR3 RAM
  • 120 GB SSD storage
  • 1 Gbps Ethernet + Built-in Wifi
  • Standy Type  / Panel mount 
  • Windows OEM  / Linux OS 

Industrial Data Loggers Cloud PLC Ⓡ IO module

  • 12 x isolated Analog Input Channel 0-10V , 0-24v , 4-20mA.                                                                                      
  • 4x isolated Digital input 24V
  • 3x Isolated digital output / PWM 24v
  • 1x Relay ( NO & C)
  • 1x Isolated RS485 for MODBUS RTU communication
  • 1x Isolated Ethernet 10/100Mbps MODBUS TCP Communication
  • 1x USB-device interface for configuring, monitoring and download
  • STM32 Family Controller / Processor 180 Mhz 
  • 1x WiFi / 2G / 4G / LTE wireless communication .
  • 32 GB inbuilt storage
  • Custom Configurable 32 bit counter input
  • Remote control / Activating Relay / Digital output
  • Configurable Alarm

Contact Us

Contact Us

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RDL Technologies Pvt Ltd

RDL Technologies PVT LTD, 4th floor , oberle Tower , Balmatta, Mangalore, KA 575002, IN

098862 71407

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09:00 am – 05:00 pm

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