InsightsX - Shop Floor AI 4.0
Industry 4.O - Optimizing Productivity
Many manufacturers find it hard to identify those specific losses that contribute to low machine productivity as they are difficult to identify, record , and analyze, so manufacturers are looking for digitize day-to-day manufacturing processes & support in making the move toward smart factory transformation.Shop Floor AI 4.0 solution integrates multiple technologies in a layered architecture supporting IoT devices,secure networking and Intelligent Applications that allow to achieve overall equipment effectiveness and improve the shop floor visibility & performance
Digitally Transform your Shop Floor
- Unlock Hidden Production Capacity
- Minimize Unplanned Down time
- Shorten Production Lead Time
- Reduce Product Defect
- Increase Machine Availability
Start Your Shop Floor AI 4.0 Journey Today!
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Data Acquisition
Digitize & Visualization
Digitize & Visualization
Data acquisition (DAQ), data logging and controlling the operational status of facilities such as on/off status, pressure and temperature,Vibration , Energy ,IoT & communication gateway for latest PLC and legacy systems goes through the OEE edge into one single platform.
Digitize & Visualization
Digitize & Visualization
Digitize & Visualization
Provide insight into prevailing conditions on the Production Floor. Ingests and process data from multiple sensors to deliver actionable intelligent reports . Enable management of large work force with minimal Technical expertise.
Analyze & Transform
Digitize & Visualization
Analyze & Transform
Shop Floor AI 4.0 defines a new way of transforming factories into smart / intelligent factories for efficient and easy remote monitoring of machines and its processes . Enabled with Preventive Analytics using Machine Learning reduces downtime and improves efficiency .
Production Monitoring System
- Real time visibility Resources – Machine, Human.
- Maximized asset utilization & Production capacity
- Achieve higher productivity and utilization .
- Production KPI & Alerts shown on TV dashboards.
Overall Equipment Effectiveness - OEE
- Availability, Performance and Quality
- Improves machine availability
- Optimize production efficiency
- Predictive analytics reduce down time
- Error Trend Analysis
- MTTR & MTBF
Utility Consumption Monitoring
- Energy Consumption Overview
- Machine Utilization and Energy Efficiency
- Reduce energy cost
- Real Energy consumption is shown on TV / Digital display dashboards.
Preventive Maintenance
- Automate preventive maintenance
- Condition based maintenance
- Predictive based maintenance
- Schedule / Approve maintenance activity
- Real time condition and predictive based Service Alert
- Smart shop floor health indication
- Maintenance activity is shown on TV / Digital display dashboards
Access Anytime Anywhere
- Consolidated view and reports of the operations across multiple devices .
- Existing ERP Integration.
- Authorized Mobile Devices.
- Secure HMI Dashboards.
Smart Factory Digitization & Efficiency
Shop Floor AI 4.o Supporting Product
RDL OEE Server
- Rack Server
- Intel Xeon Bronze 3204 (2nd Gen.,1.92GHz,6Core) Processor
- 16GB RAM, Open Bay.
- 2TB 7.2K RPM 12Gbps Hot Swap NLSAS HDD
- MS Windows 2019 Server Std (Zero CAL) (64 bit) (16 core) OEM DVD / Linux
Edge Gateway
- Intel Core i3 | 4020y
- 4 GB DDR3 RAM
- 120 GB SSD storage
- 1 Gbps Ethernet + Built-in Wifi
- Modbus TCP / RTU
HMI
- Multi Touch Capacitive Touch screen HMI
- 17 / 18 inch HDMI Display
- Intel J1800 Celeron Dual core
- 4 GB DDR3 RAM
- 120 GB SSD storage
- 1 Gbps Ethernet + Built-in Wifi
- Standy Type / Panel mount
- Windows OEM / Linux OS
Industrial Data Loggers Cloud PLC Ⓡ IO module
- 12 x isolated Analog Input Channel 0-10V , 0-24v , 4-20mA.
- 4x isolated Digital input 24V
- 3x Isolated digital output / PWM 24v
- 1x Relay ( NO & C)
- 1x Isolated RS485 for MODBUS RTU communication
- 1x Isolated Ethernet 10/100Mbps MODBUS TCP Communication
- 1x USB-device interface for configuring, monitoring and download
- STM32 Family Controller / Processor 180 Mhz
- 1x WiFi / 2G / 4G / LTE wireless communication .
- 32 GB inbuilt storage
- Custom Configurable 32 bit counter input
- Remote control / Activating Relay / Digital output
- Configurable Alarm