InsightsX - Shop Floor AI 4.0
Industry 4.O - Optimizing Productivity
Many manufacturers find it hard to identify those specific losses that contribute to low machine productivity as they are difficult to identify, record and analyze. So, manufacturers are looking to digitize day-to-day manufacturing processes & support in making the move toward smart factory transformation.
Our Shop Floor AI solution is designed to optimize manufacturing operations by leveraging artificial intelligence technology. The solution helps businesses improve productivity, reduce costs and enhance quality control by providing real-time insights and predictive analytics.
Digitally Transform your Shop Floor
- Unlock Hidden Production Capacity
- Minimize Unplanned Down time
- Shorten Production Lead Time
- Reduce Product Defect
- Increase Machine Availability
Start Your Shop Floor AI 4.0 Journey Today!
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Data Acquisition
Digitize & Visualization
Digitize & Visualization
Data acquisition (DAQ), data logging and controlling the operational status of facilities such as on/off status, pressure and temperature,Vibration , Energy ,IoT & communication gateway for latest PLC and legacy systems goes through the OEE edge into one single platform.
Digitize & Visualization
Digitize & Visualization
Digitize & Visualization
Provide insight into prevailing conditions on the Production Floor. Ingests and process data from multiple sensors to deliver actionable intelligent reports . Enable management of large work force with minimal Technical expertise.
Analyze & Transform
Digitize & Visualization
Analyze & Transform
Shop Floor AI 4.0 defines a new way of transforming factories into smart / intelligent factories for efficient and easy remote monitoring of machines and its processes . Enabled with Preventive Analytics using Machine Learning reduces downtime and improves efficiency .
Production Monitoring System
- Real time visibility Resources – Machine, Human.
- Maximized asset utilization & Production capacity
- Achieve higher productivity and utilization .
- Production KPI & Alerts shown on TV dashboards.
Overall Equipment Effectiveness - OEE
- Availability, Performance and Quality
- Improves machine availability
- Optimize production efficiency
- Predictive analytics reduce down time
- Error Trend Analysis
- MTTR & MTBF
Utility Consumption Monitoring
- Energy Consumption Overview
- Machine Utilization and Energy Efficiency
- Reduce energy cost
- Real Energy consumption is shown on TV / Digital display dashboards.
Preventive Maintenance
- Automate preventive maintenance
- Condition based maintenance
- Predictive based maintenance
- Schedule / Approve maintenance activity
- Real time condition and predictive based Service Alert
- Smart shop floor health indication
- Maintenance activity is shown on TV / Digital display dashboards
Access Anytime Anywhere
- Consolidated view and reports of the operations across multiple devices .
- Existing ERP Integration.
- Authorized Mobile Devices.
- Secure HMI Dashboards.
Data-Driven Digital Transformation Outcome
Shop Floor AI 4.o Supporting Product
RDL OEE Server
- Rack Server
- Intel Xeon Bronze 3204 (2nd Gen.,1.92GHz,6Core) Processor
- 16GB RAM, Open Bay.
- 2TB 7.2K RPM 12Gbps Hot Swap NLSAS HDD
- MS Windows 2019 Server Std (Zero CAL) (64 bit) (16 core) OEM DVD / Linux
Edge Gateway
- Intel Core i3 | 4020y
- 4 GB DDR3 RAM
- 120 GB SSD storage
- 1 Gbps Ethernet + Built-in Wifi
- Modbus TCP / RTU
HMI
- Multi Touch Capacitive Touch screen HMI
- 17 / 18 inch HDMI Display
- Intel J1800 Celeron Dual core
- 4 GB DDR3 RAM
- 120 GB SSD storage
- 1 Gbps Ethernet + Built-in Wifi
- Standy Type / Panel mount
- Windows OEM / Linux OS
Industrial Data Loggers Cloud PLC Ⓡ IO module
- 12 x isolated Analog Input Channel 0-10V , 0-24v , 4-20mA.
- 4x isolated Digital input 24V
- 3x Isolated digital output / PWM 24v
- 1x Relay ( NO & C)
- 1x Isolated RS485 for MODBUS RTU communication
- 1x Isolated Ethernet 10/100Mbps MODBUS TCP Communication
- 1x USB-device interface for configuring, monitoring and download
- STM32 Family Controller / Processor 180 Mhz
- 1x WiFi / 2G / 4G / LTE wireless communication .
- 32 GB inbuilt storage
- Custom Configurable 32 bit counter input
- Remote control / Activating Relay / Digital output
- Configurable Alarm